Machine tool spare parts uses property of milling cutter of right angle square shoulder
Machine tool net - net of numerical control machine tool - net of machine tool business affairs - website of family status of machine tool trade is rolled out ceaselessly as manufacturer have stronger function and more efficient product, the production of the spare parts becomes more and more complex, difficulty also becomes taller and taller. Besides complex outline and stricter public errand, the spare parts is made by high-powered data normally, while these material are offerring necessary intensity and reliability, also can produce negative effect to machinability.
Square shoulder milling cutter and conic milling cutter
The bit span of the pitch of milling cutter or milling cutter affects its performance. When the machine tool lacks power or rigid, join arrives to lengthen lever or be used at deep axial cutting, thick pitch (big pitch) milling cutter is applicable. Under photograph comparing, cutting tool of high density pitch is OK when be used in the strict setting of high power machine tool utmost land increases the purify that cut bits lead. If machine tool intensity and tigidity are insufficient, serration cutting tool can cause vibration.
Normally configuration is milling cutter the treatment requirement with specific processing. Square shoulder milling cutter has what arrange around radial of the predestined relationship outside cutting tool to become a bit, make its apply to axial cutting the application of deepness weak point at length of blade of single bit cutting. To bigger cutting deepness, the conic milling cutter that contains axial crisscross bit can be used at grooving, model antrum milling and brae milling, and circumferential with helix interpolation.
Raise Turbo10 series milling cutter to include square shoulder milling cutter and conic milling cutter. When be united in wedlock with photograph of proper bit geometry appearance, square shoulder milling cutter is OK cutting 90 degrees of horn. This milling cutter has two kinds of pitch: 4 tine version and 5 tine version. The diametical limits of conic milling cutter is the Turbo10 that rolls out recently 32 to 80 millimeter, cutting deepness comes for 0.8xD 2.0xD. Square shoulder milling cutter and conic milling cutter all can use a variety of clamp systems. Have capable person of 13 kinds of hard alloy material of point of a knife of 3 kinds of qualitative, PCD pledges and 5 kinds of groove can offer an alternative. This model highlighted the flexibility of Turbo10 system, can process a variety of data, include alloy of material of steel, stainless steel, cast-iron, horniness, high temperature and nonferrous metal.
Material brand and coating
Coating can increase wearability and hear resistance, improve tool performance further. Fundamental coating includes TiN (nitrogen changes titanium) wait for merchandise data, with the black metal that treats at needing high temperature. Outstanding cost effectiveness and property are had in your application. More advanced coating material is AlTiN (nitrogen changes aluminous titanium) . Although this kind of coating is more expensive than fundamental coating, but it also is had better high temperature resistant quality, the ideal that makes its make the difficulty application such as titanium alloy, foundation alloy and cast-iron milling chooses. Of this coating high temperature resistant the gender allows to undertake below certain operation condition type is machined working. Every tool manufacturer developed his basic coat idea. For example, the Duratomic coating with expensive hill controls the atomic structure with outer alumina, raise the surface to be spent glossily with utmost ground, prolong cutting tool life and raise rate. Expression.
Cutting tool function basically is decided by the function of matrix and wear-resisting coating. The Jibutong of bit often has good tenacity and hardness balance. Tough material pledges grade has outstanding impact resistance, suit to machine interrupted cutting, certain difficult treatment material and rigid and inferior treatment device. Under photograph comparing, wear-resisting brand has the hardness that place of treatment wear-resisting stuff needs.
Raise precision
With respect to precision character, cutting tool of integral hard alloy is compared normally but dislocation cutting tool is had smaller jumpy, and have better exterior surface roughness normally. Accordingly, having a lot of treatment requirements is to use but dislocation cutting tool undertakes rough machining and semifinishing machining, and use whole establishs milling cutter to have precision work. In the meantime, a few cutter hub that include Turbo10 inside use accurate and abrade bit, reduce inhomogenous bit grain with utmost ground, raise treatment precision thereby and prolong cutting tool life.
Bosseyed razor blade
Machine tool spare parts uses function of square shoulder milling cutter and characteristic analysis
In so much high-powered bosseyed inside the XO.X10 cutting tool that razor blade of spoon horn mill develops for Turbo10 series milling cutter only is unique. This razor blade aims utmost ground reduces cutting force and control cuts bits, for cutting at the same time all sorts of workpiece outline and material provide unapproachable flexibility.
To offer can with of horny pattern cutting but dislocation razor blade, tool manufacturer rolled out the bosseyed bit that has the part after having at the back of cutting blade. Bit cannot invert, but can rotate inside knife handle, offer blade of many usable cutting. before the quantity of heat that the light cutting character of horny cutting tool can reduce cutting force and cutting generation, prolong cutting tool life thereby. This especially important, because be compared with photograph of double-edged razor blade, the life of every tine cutting tool of bosseyed razor blade must be 3 times of bit more double-faced, ability implementation cost is managing.
The geometrical form that designs technically
Cut the essential distinction between blade and negative cutting blade besides tangent outside, tool manufacturer still developed a variety of cutting blade processing technique, aim for example, the weak qualitative data that without coating, grinding sharp cutting blade suits to machine easy cutting, for example aluminium alloy. Wait for difficult treatment material to steel, cast-iron, stainless steel, the cutting blade of cutting tool must undertake grinding or pour wine cup, in order to prevent collapse blade. For example, the design uses at machining cast-iron razor blade to have processing of two kinds of brims normally: Lose the brim grinding inside horn and 30-35 micron limits. Under photograph comparing, the appearance of free cutting geometry inside chromic ferronickel alloy and limits of micron of 20-25 of titanium alloy need, need not pour wine cup or the brim is abrade.